True silicone emerges as a standout for its biocompatibility, durability, flexibility, and precision—ideal for diverse applications on the Lumia X1.
November 12, 2024, Charlotte, NC – Axtra3D® is proud to introduce TrueSil-X50, a groundbreaking, 100% pure silicone material specifically formulated for use with the Lumia X1, leveraging its proprietary Hybrid PhotoSynthesis™ (HPS) technology. This innovative material and process combination sets a new standard for direct 3D-printed silicone, meeting the precise demands of healthcare and industrial applications.
Rajeev Kulkarni, CSO of Axtra3D, states, “Silicone’s unmatched durability and biocompatibility make it invaluable in both the healthcare and industrial sectors, enabling the creation of safe, long-lasting medical devices and high-performance industrial components. TrueSil-X50 combines durable mechanical properties, high tear strength and high resolution to meet these demands.
Moreover, when paired with Lumia X1’s Hybrid PhotoSynthesis™ (HPS) technology— which eliminates the trade-offs typically seen between surface finish, accuracy, feature resolution, and print throughput—this combination delivers 3D-printed silicone parts that exceed the quality standards of conventional SLA, DLP, LCD or extrusion-based printers. The result is isotropic parts, ranging from micro-sized components to ultra-thin walls and complex geometry. This breakthrough unlocks the full potential of silicone 3D printing for even the most demanding applications, delivering substantial improvements in part quality and print throughput compared to extruded silicone.
We are excited to introduce this first silicone in a series of silicone offerings to be made available on the Lumia X1.”
Expanding Possibilities Across Industries
Within industrial applications, TrueSil-X50 meets a broad range of needs, from high-surface-quality sealants, gaskets, and keypads to high-performance sanitary solutions. It is mission-critical in applications spanning food processing, household appliances, and automation, enabling reliable, waterproof, and electrically insulating parts.
Within the Healthcare industry, TrueSil-X50’s biocompatibility and flexibility support the development of anatomical models, baby care items, cosmetic applicators, and wearable devices. Its ability to mimic human tissue makes it ideal for vascular and organ models, while its versatility enhances comfort and performance in customized implants and female care products.
Lastly, TrueSil-X50 brings the rapid production of custom-fit headphones, hearing aids, and mouth guards to Audiology. And for Dental, its accuracy and high-quality finish make it invaluable for dental solutions, ensuring superior fit and comfort with reduced lead times.
The advancements eliminate the design constraints and waste associated with traditional mold-based manufacturing, making the Lumia X1 an ideal solution for low- to mid-volume production.
A Milestone in 3D Printed Silicone
TrueSil-X50 represents Axtra3D’s entry into silicone additive manufacturing, empowering industries with unparalleled design freedom, consistent quality, and sustainability. Its combination with HPS and TruLayer technologies presents a significant advancement, marking a new era in high-performance silicone parts.
About Axtra3D
Company
Based in the US and Italy, Axtra3D is a global company specializing in Hi-Speed SLA systems that eliminates tradeoffs between print throughput, accuracy, feature resolution, and surface finish, typically found in traditional SLA or DLP systems.
The flagship Lumia X1 Hi-Speed SLA system by Axtra3D represents a significant advancement, combining its Hybrid PhotoSynthesis resin polymerization process with TruLayer, a layer separation technology. HPS utilizes both a laser and a DLP to image simultaneously, while TruLayer enables rapid detachment of the active print layer, resulting in a 20X throughput improvement while preserving the accuracy and fidelity of SLA parts.
With a curated material portfolio, Axtra3D has developed over 15 certified solutions for industries such as Industrial, Healthcare, and Dental, serving a global customer base. These solutions range from direct-use ceramic molds to end-use electrical connectors, industrial parts, dental prosthetics, medical devices, jewelry patterns, and more. Axtra3D’s systems are available in North America, the EU, and Japan, and a broad range of customers have already benefitted from its diverse range of applications.
Axtra3D operates with two business models.
Axtra Solutions™: This model provides fully optimized, turnkey 3D printing solutions. Customers receive complete print profiles fine-tuned for maximum performance and reliability, supported by Axtra3D’s Applications team and quality material partners.
Axtra OpenAccess™: This model further builds on Axtra Solutions™ and allows customers the flexibility to experiment with new materials and applications. It supports innovation and adaptability, enabling added flexibility.
Contact
Meredith Scott
M&C Project Manager
Rajeev Kulkarni
Chief Strategy Officer
LinkedIn: https://www.linkedin.com/company/axtra3d
YouTube: https://www.youtube.com/@axtra3d320